Dyeing an Upholstered Eames Shell Chair

A few weeks ago we found this Eames shell chair in a consignment store. It was love at first sight for David (he's been wanting an armchair version for a while now) and a "don't you remember how much work the first Eames chairs were", coming from me



We went home and a few hours later, David brought it up again, so I knew that if he couldn't stop thinking about it (which never happens) So I figured we should probably get it. He always supports my crazy ideas, so I could definitely let him have one (even if it did mean sanding it down to the fiberglass).


























The chair was in good condition, the upholstery wasn't torn, but nothing screams the 70s like pumpkin orange! Nothing wrong with it, just not our cup of tea :) We tend to prefer brighter, bolder colors.

Our plan of attack was to dye it, then if that didn't work fabric spray paint and if that didn't work reupholstering it and finally, worst case scenario, sanding it down to the fiberglass (SO glad we didn't need to do that!)

First we did a little research, and found that Kara Paslay dyed a chair with similar fabric using Rit dye. She went from blue to purple, so we figured that our only chance would be dark gray or black since we didn't want to go orange to red.


























First off, items are supposed to be submerged in a dye bath and then rinsed with water and washed. This is basically impossible with a chair, unless you had a lot of dye and a way to soak it .. So please note, this isn't the intended use for Rit dye.

I boiled water on the stove and added 3 ladles (I think about 1.5 cups) to half a packet of dye and a little vinegar (recommended when dyeing wool) to a large container (good for one coat). I stirred and it looked a little purple, hmm .. So I added a little yellow dye until it looked more neutral. Yellow is the opposite of purple on the color wheel, so it helped neutralize the color.


























We applied it with a paint brush, the first coat looked a little patchy, especially when it dried because the water puddled down to the seat and didn't sit on the arms long enough ... We ended up doing 4 coats, and it still looked a little patchy. Wear gloves if you want to avoid dyeing your hands :) Also, put a tarp down to avoid getting dye on the floor.

Here's how I mixed each batch

coat 1 - just gray dye + boiling water + vinegar
coat 2 - gray dye, black and a little yellow + boiling water + vinegar
coat 3 - gray dye, more black, more yellow + boiling water + vinegar
coat 4 - black dye, yellow (higher dye to water ratio) + boiling water + vinegar

I increased the dye in the final coat which was a mistake because it crystallized and got a little powdery in areas. (1.5 cups of water to 1/2 packet of dye worked for me.) I scraped most of the crystals off and decided to try a coat of Simply Spray Soft Fabric paint.

I opted for the soft fabric paint in hopes that it wouldn't change the texture of my fabric and it worked! My fabric doesn't feel at all different!! I emailed Simply Spray and asked about durability for upholstery, but haven't received a response, so time will tell. Simply Spray does make an upholstery spray paint, but I've heard that it changes the texture slightly.


I snapped this pic before applying the second coat (sorry the lighting is weird). Our chair took two coats, and two cans. I taped the plastic edging with packing tape to avoid the dye getting on it and placed a cloth over the base. It was pretty windy, so some got on the back, but it wiped off easily.

It covered well, and removed the unevenness left from the dye AND the fabric feels exactly the same!

Since there was so much liquid from dyeing the fabric, it did take a while to dry, but a few days later, I sat in it and NO dye came off on my clothes, so I'd say it's a success!


What a difference!! I LOVE how the black instantly modernizes it!



We'll most likely sand and polish the base a little later, but for now I'll take it!



What a difference from restoring our last Eames chairs! This took a couple of hours verse several days!!


I'll keep you updated on how it wears with use. If we do end up reupholstering it, this is pretty high on my list (probably not David's though)!

What do you think, would you try dyeing and spray painting a chair?


Eames Chairs FINISHED (finally + for now)

Hi Everyone! I hope that you had a great long weekend!! Today I have a VERY special guest, David! A lot of you have heard me talk about him and sing his praises. David is the brains behind figuring out a lot of our projects, so today I thought I would ask him to share how we (mostly him) refinished our Eames Shell chairs.

First here's a little background info on the chairs.

- November: I ordered a pair of Herman Miller/Eames shell chairs from Ebay and was SUPER excited when they came!

- Late November: I picked out a fabric to reupholster them ..

- December: Still researching reupholstering ... a little less excited

- January: Decided to get a quote from a shop in LA who specializes in Eames refurbishing (way too high for what we're looking for). Quote from a local reupholster - we ended up running out clutching to our chair after they dropped one on the floor and wanted to staple through the fiberglass.

- Late January: Decided that reupholstering them was too hard, sand off the foam, and expose the bare fiberglass.

- February-June: Sat in garage partially finished

In between and after there was a lot of sanding. David will go into the specifics of the sanding process, but it wasn't fun ... Also, just a reminder that this is how we did things, since we didn't have all of the correct power tools. So there would be a faster, easier way to do it with the right tools. I guess the excitement of the chairs overcame us :)

David will share our process!

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Hey this is David, Sarah's husband and diy project partner. Last weekend, we finally wrapped up the eames chairs and Sarah ask me to share the process with you all today.



Sarah picked up the chairs from a seller on ebay who distributes a lot of mid-century modern furniture. The fiberglass was in good shape the aluminum bases were salvageable so we were excited to get started.



Unfortunately, the upholstery was shot. Annabelle is always obsessed with smelling any nasty upholstery and foam that comes on our project furniture...


First we removed the original upholstery. It is sewn to a plastic band that is formed to clamp the edge of the fiberglass around the whole chair. Starting a the joint in the middle of the seat, cut the first few threads to get it started and then begin prying it off working around the side. once around one side, it will pull off exposing the foam.



Using a plastic kitchen scrapper, we scrapped off the majority of the foam.



Now with the just the old glue remaining, its time to start sanding. With glue from the '70s and fiberglass, a respirator is a must (and long sleeves/pants). Using our orbital sander, I started with 120 grit and sanded off most of the glue. When the glue was almost gone, I switched to 220 grit and finished removing all the glue and worked on any spots where there was any scratches. I also sanded off the remaining clear on the back and bottom of the chair with the 220. I then went over the whole chair by hand with 320 grit to make sure there were no viable scratches from the sanding.


We visited a local shop that makes surfboards out of fiberglass to see what they use to seal the boards. They used Wet Look sealer by Behr from Home Depot. We tried it ourselves, though it went on shiny, it didn't dry shiny. Sanding more in between coats may have brought out the shine more, but after sanding the entire piece, we were sanded out. For now we will leave on the sealer and when we get back to Maryland, we are going to apply automotive clear glossy coat to the fiberglass (by a friend that we trust).

Whew, after all of the sanding to finish the back, it was time for more sanding to restore the bases...

The original clear coat was oxidized and the aluminum was full of dents and scratches. The first step was to remove the remaining clear and sand out all of the scratched and dents using a combination of hand sanding and the orbital sander with 120 grit.

front has no sanding, back is almost finished
Once all of the dents and scratches are out, its time to move up to a finer grit. I used 120, 220, 320, 400, 600, 800 (wet), and then 1500 (wet). We found some speciality metal sandpaper (for the higher grits) at a local hardware store. Whew! That is a lot of steps, Sarah helped at the end to make it go faster. Using more steps of sandpaper means that it will have a glossier, more flawless finish.


in between sanding, still a lot of scratches


After all of the hard work sanding, I used Mothers Aluminum Polish. This is the step that finally pays off. You take some of the compound on a rag, rub it on the metal until a black residue appears and then you buff the residue from the metal and you are left with a mirror like finish.

before and after
All in all, restoring these chairs is a lot of work but we saw at as a perfect opportunity to purchase these iconic chairs on the cheap and challenge ourselves with completely different type of project.




p.s. (this is Sarah) I may make a cushion for them too ... I ordered fabric, so fingers crossed, I can figure it out!

Eames Update - Almost done!


The Eames chairs are finally almost done!  After many hours of sanding they are looking worlds different!

If you follow me on instagram @sarahmdorseydesigns you probably saw how close we were


First we sanded with 120 grit with the orbital sander, then 220 grit, and finally with 320 grit (by hand) Respirator and eye protection is a must!!


At the second sanding, it was already looking so much better!

After doing a lot of research it seemed that short of getting the chairs professionally sealed, using Pentrol  was a good solution. After going to a few store and seeing the spot on the shelf, but no product we were told that it is illegal to sell in CA because of the vocs ... whoops! So onto, plan B. We stopped by a fiberglass shop that specializes in making and repairing surfboards. We asked them if they could seal it or recommend a product. They recommend a patio sealer that they use on their surfboards from Home Depot.


Behr Wet-Look sealer. Since it is for a patio, they only had it in a gallon size, so it was a little pricey at $27, but Pentrol is about the same.  We figured if they use it on surfboards, it has to be durable!


Here it is with the first coat (still wet so looking very shiny). They recommended 4 coats, so we are going to let it dry for about a day and wet sand with a fine grit sand paper in between coats. We are hoping that it it'll be about this glossy when finished.

Our journey (on the first chair) is almost complete! Just a little more sanding/sealer and a cushion for the bottom and we'll be done! 

This process is has definitely not been easy or quick, so I could only recommend attempting if you have a love for original Eames chairs (we both do!) and lots of patience (luckily David does!)

I'll give a full break down on our process once we have finished photos, but for now click here, here, and here to see other posts.

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This week I have a very exciting Humpday giveaway planned with two prizes, check back on Wednesday to enter!

and also check back throughout the week for project updates, our new statement piece for the gallery wall, new stencil design, and hopefully more!

Eames Update

First, let me apologize to anyone anticipating finished shots of the Eames chair ... it isn't there yet. I appreciate you sticking with me!

This weekend got a little sidetracked because David had to finish some work from his day job and I had a 24 hour bug. So project time was confined to only Sunday afternoon.

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Here's a little chair update.

The quote came back from the upholster specializing in Eames restoration as I expected, high. Spending over $700 is not an option, especially combined with the price of the chairs plus shipping would be nearing $1,000. Yikes!

After a visit to an upholstery supply shop and speaking with an associate there, I realized that not replacing the foam was not a good option. At the shop I found, a high density 1" foam, trim to clamp the fabric onto the shell, and adhesive to attach the foam and fabric. Total cost would be around $75, a lot better than $700, but more than I was anticipating.


I used a plastic kitchen scrapper to remove most of the foam. Yes, even though it only took about 45 minutes, my hand is still cramped! Now I have the left over adhesive to remove.  

At this point, believe it or not, I started thinking about how great it would look, all white with a sheepskin pillow for the bottom and the aluminum base. 

Kinda like this. Except it would be a cushion on the bottom, but same feel.

amber interior design




via modern jane design

After doing some research, to remove the rest of the foam and adhesive, I think the easiest way would be with an orbital sander. This part does scare me a little bit ...

Based on time, cost and look, I'm leaning towards leaving the upholstery off and replacing it with a bottom cushion. In any event, it will be done soon! 

Thanks again for bearing with me!



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